How to Replace Glass in an Aluminum Frame

Kenny Tashman • April 15, 2024

Are you wondering how to replace glass in an aluminum frame? Whether due to damage or simply a desire for an upgrade, window glass replacement is a common task for homeowners. In this updated article, we’ll walk you through the process step by step, offering valuable tips along the way.

Step 1: Preparation

Preparation is key to any successful project. Before you begin, ensure you have the necessary materials and safety equipment. Protect yourself by wearing heavy-duty work gloves and safety goggles to prevent injury from sharp glass shards. Additionally, consider wearing a long-sleeved shirt for added protection. Remember, safety should always be your top priority.

Step 2: Removing the Old Glass

If your window is broken, carefully remove any remaining shards from the frame. If you’re replacing intact glass, remove the aluminum window frame. Locate and remove all screws holding the frame in place, then carefully lift it out. Lay the frame on a flat surface and proceed to remove the glass.

Using a rubber mallet, gently tap the frame to loosen it from the glass, taking care not to damage the glass further. Once loosened, carefully remove the frame from the glass.

Step 3: Measuring the Glass

Measure the thickness, length, and height of the old glass accurately. These measurements are crucial for ordering the correct size replacement glass. If the glass is broken, you can use the broken pieces to determine the dimensions. Be sure to remove all glass fragments from the frame to avoid damaging the new glass during installation.

Step 4: Preparing for Installation

Inspect the rubber gaskets or seals around the edges of the old glass. Remove and clean them thoroughly to ensure a proper seal with the new glass. Cleaning the rubber helps prevent any debris from interfering with the installation process.

Step 5: Installing the New Glass

Lay the new glass flat , ensuring that two edges overhang the surface. Place the rubber seals on these overhanging edges. Carefully insert the glass into the aluminum frame, starting with one-half of the frame. Use a rubber mallet to gently tap the frame into place, ensuring a snug fit. Repeat this process for the other half of the frame.

Step 6: Reassembling the Frame

Once the glass is securely in place, reassemble the aluminum frame by tightening the screws removed earlier. Ensure each screw is tightened securely to prevent any gaps or instability in the frame.

Congratulations! You’ve successfully replaced the window glass in your aluminum frame. By following these steps and exercising caution throughout the process, you’ve not only saved money but also gained a valuable DIY skill. Enjoy your newly replaced window glass and the improved appearance and functionality it brings to your home.

Why Choose Tashman Home Center

Discover the ultimate solution for replacing window glass in your aluminum frame at Tashman Home Center. Our comprehensive selection meets the unparalleled service of the Tashman Red Carpet Treatment, ensuring a seamless experience from start to finish. Choose from various options, whether sleek mirrored glass for enhanced space and light or classic standard glass for timeless elegance. Our expert team guarantees each choice enhances your home’s style and functionality, backed by our meticulous installation guarantee. Experience the Tashman difference in Los Angeles and elevate your home with the perfect window glass replacement solution. Contact us today to transform your living space effortlessly.

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Taylor Ann Hancock - Author - Glazier Marketing professional

Taylor Ann Hancock is the Owner of Glass Mama Marketing and a recognized expert in the residential and commercial glass industry. With deep, hands-on exposure to how glaziers operate, price work, and compete in today’s market, Taylor offers practical, experience-driven insight shaped by the realities of the glass industry, not theory.

About the Author

Taylor Ann Hancock